Frequently Asked Questions

It enables early fault detection, remote control, energy savings, and improved decision-making through real-time data and historical records.

Any industry with critical or distributed processes, such as food, automotive, pharmaceutical, chemical, energy, water treatment, or logistics, can benefit. A SCADA system improves efficiency, traceability, and operational control in demanding environments.

With PLCs from any manufacturer (Siemens, Schneider, Omron…), as well as with MES, ERP, maintenance (CMMS), or energy efficiency (PME) systems.

Modern SCADAs not only display data but also offer connectivity with other systems, advanced analytics, mobility, and a user-centered design. They are a key component in Industry 4.0 strategies.

Absolutely. The SCADA environment allows you to create dashboards, alarms, and customized views per profile, so that each user only has the information they need, in a clear and operational manner.

No. You can start with manageable volumes and scale as more processes are digitized.

No, pilot projects can be initiated with available data and scaled according to digital maturity. It is advisable to have structured data sources or compatible MES/SCADA systems.

Greater efficiency, error reduction, smart maintenance, quality improvement, etc.

In production, maintenance, logistics, quality, safety, among others.

The implementation of a QMS is typically divided into phases: diagnosis, configuration, staff training, and gradual deployment. Geprom provides support at each stage to ensure a smooth transition and rapid adoption of the system.

Total traceability involves knowing at all times which product, batch, or component is in each phase of production and with what quality. Geprom’s QMS ensures data capture at each step, minimizing errors and reinforcing customer confidence.

One of the biggest challenges in quality management is detecting errors and deviations in time. Geprom’s advanced software offers continuous monitoring tools and smart alarms that allow you to act before a non-conformity spreads throughout the production.

It is crucial to evaluate ease of use, scalability, integrations with ERP or MES systems, technical support, and updates. Geprom’s QMS is designed for multiple industries (automotive, food, pharmaceutical, etc.), with specific functionalities for each environment.

Geprom’s QMS incorporates advanced analytics and artificial intelligence that help anticipate deviations and detect failure patterns before they occur, reducing costs associated with defective products or mass recalls.

No. You can start with manageable volumes and scale as more processes are digitized.

No, pilot projects can be initiated with available data and scaled according to digital maturity. It is advisable to have structured data sources or compatible MES/SCADA systems.

Greater efficiency, error reduction, smart maintenance, quality improvement, etc.

In production, maintenance, logistics, quality, safety, among others.

It depends on the size of the company and the existing systems. With an agile approach, improvements in accuracy, efficiency, and downtime reduction are observed in a few weeks after startup.

ERPs include basic planning functions, but they typically do not consider multiple simultaneous constraints or allow for advanced simulations. An APS provides specialized algorithms, greater flexibility, and optimized sequential programming.

The APS detects and prevents bottlenecks thanks to scenario simulation. If a resource is overloaded, the system can redistribute the workload or propose viable alternatives.

The APS connects to the ERP to synchronize data such as orders, inventory, and capacity. From there, it generates more accurate and realistic production plans. This integration maintains the ERP’s business logic and improves operational efficiency.

The MPS (Master Production Schedule) performs strategic planning in the medium to long term based on demand and overall capacity. The sequencer translates that plan into a detailed and operational schedule, assigning each order to a specific machine at a precise time, respecting actual constraints.

Customized panels accessible from different devices, integrated with your current systems.

Preventive maintenance is based on cycles or dates. Predictive maintenance is based on the actual condition of the equipment, detected through data.

Not always. Geprom leverages existing systems and only adds sensors if they are essential for the pilot.

It depends on the complexity of the process; we can start with a limited pilot.

For both. The role-based dashboards allow an operator to see their lines, a quality manager to see their events, and a director to see the global KPIs. The OUC connects all levels of the organization.

The UOC does not replace SCADA or MES, but rather integrates and elevates them. It acts as a unified layer that consolidates data and decisions from multiple systems into a single visual, hierarchical, and strategic platform.

By centralizing production data, quality, maintenance, logistics, etc., all teams work on the same information in real time. This promotes collaboration, avoids duplication, and accelerates incident resolution.

Virtually all of them: MES, SCADA, EAM/CMMS, QMS, ERP, APS, energy software, IoT, BI, among others. The key is to structure the data and enable its contextual correlation.

From multi-site industrial groups to companies with distributed production or a need for cross-functional supervision. It is especially useful in regulated environments or those with high operational demands.

Yes, provided that appropriate protocols are followed. The solutions are designed for use in controlled environments and can be limited to safe areas or for training purposes.

Not necessarily. The interfaces are intuitive. However, we offer initial training to ensure a smooth adoption by the staff.

The timeframe varies depending on the complexity of the project. Basic solutions can be operational in weeks. Advanced digital twin or immersive training projects may require between 1 and 3 months.

Yes. Our solutions are compatible with MES, SCADA, ERP systems, and industrial IoT platforms. They adapt to existing infrastructures.

It will depend on the use case. Hardware (HoloLens glasses, tablets, VR headsets), internet connection, and integration software may be required. Geprom performs a personalized diagnosis to define the requirements.

For both. The role-based dashboards allow an operator to see their lines, a quality manager to see their events, and a director to see the global KPIs. The OUC connects all levels of the organization.

The UOC does not replace SCADA or MES, but rather integrates and elevates them. It acts as a unified layer that consolidates data and decisions from multiple systems into a single visual, hierarchical, and strategic platform.

By centralizing production data, quality, maintenance, logistics, etc., all teams work on the same information in real time. This promotes collaboration, avoids duplication, and accelerates incident resolution.

Virtually all of them: MES, SCADA, EAM/CMMS, QMS, ERP, APS, energy software, IoT, BI, among others. The key is to structure the data and enable its contextual correlation.

From multi-site industrial groups to companies with distributed production or a need for cross-functional supervision. It is especially useful in regulated environments or those with high operational demands.

Although often confused, digitization involves transforming physical and analog processes into digital and connected processes, while automation is more focused on mechanizing repetitive tasks. Briefly explaining this difference helps to position Geprom’s value proposition and avoid confusion. More info in this article.

The most immediate benefits include error reduction, improved productivity, resource optimization, cost reduction, and greater visibility of processes in real time.

Many clients do not know where to start and are afraid of making the wrong decision. With our methodology, we support the company from the initial analysis, detecting its real needs and defining the best solution.

The key lies in our customized solutions, tailored to the needs of each company. We offer complete support in identifying needs, initial analysis, and solution customization. More information on our Industrial Consulting page.

An SCM system allows for the alignment of production, purchasing, warehousing, and logistics around actual demand. This reduces costs, prevents stockouts, and improves customer service.

Yes. Most SCM solutions integrate with leading ERPs such as SAP, Microsoft Dynamics, Oracle, etc., without altering the system’s basic architecture.

It allows for coordinating production, transport, and logistics according to the dates promised to the customer, ensuring more punctual deliveries and greater satisfaction.

Forecasting models and historical analysis are incorporated to adjust purchases and production to expected demand, reducing inventory excesses and increasing accuracy.

The SCM incorporates suppliers into the digital chain, sharing production plans, purchase forecasts, and delivery needs for better synchronization.

Yes, through sensors, RFID or integration with MES.

Yes. We handle the entire process: engineering, manufacturing, assembly, and support.

Yes. We design customized solutions according to the layout.

An SCM system allows for the alignment of production, purchasing, warehousing, and logistics around actual demand. This reduces costs, prevents stockouts, and improves customer service.

Yes. Most SCM solutions integrate with leading ERPs such as SAP, Microsoft Dynamics, Oracle, etc., without altering the system’s basic architecture.

It allows for coordinating production, transport, and logistics according to the dates promised to the customer, ensuring more punctual deliveries and greater satisfaction.

Forecasting models and historical analysis are incorporated to adjust purchases and production to expected demand, reducing inventory excesses and increasing accuracy.

The SCM incorporates suppliers into the digital chain, sharing production plans, purchase forecasts, and delivery needs for better synchronization.

We offer both models based on your security, scalability, or replication needs.

Yes. We design mixed architectures that coexist with what is already installed.

We work with the main manufacturers in the market: Siemens, Schneider, Omron, Rockwell…

It can be implemented on‑premise or in the cloud. It usually requires servers, radio frequency terminals, RFID/QR readers, robust Wi‑Fi or 4G/5G connectivity, and compatibility with the ERP.

It depends on the complexity of the warehouse and the integrations with other systems (ERP, MES, TMS). As a reference, a typical project in medium-sized warehouses can last between 5 and 9 months; large or complex facilities may require more time.

While an ERP manages information at an accounting and administrative level, the WMS acts directly on logistical operations in real time, ensuring inventory accuracy, optimizing locations, accelerating workflows, and reducing human errors.

A WMS is software designed to manage and optimize all internal warehouse operations: receiving, location, storage, inventory, picking, shipping, and traceability of goods. It allows you to automate processes, reduce errors, and increase productivity.

Adoption is rapid thanks to intuitive interfaces. The WMS reduces repetitive tasks, minimizes errors, and streamlines processes, improving the work environment and safety. It requires initial training and support for the change.

Yes. We integrate robots into your existing digital infrastructure.

Yes. Automation can be partial and scaled according to needs.

It depends on the type of task, environment, payload, and objectives. We will analyze it with you.

It can be implemented on‑premise or in the cloud. It usually requires servers, radio frequency terminals, RFID/QR readers, robust Wi‑Fi or 4G/5G connectivity, and compatibility with the ERP.

It depends on the complexity of the warehouse and the integrations with other systems (ERP, MES, TMS). As a reference, a typical project in medium-sized warehouses can last between 5 and 9 months; large or complex facilities may require more time.

While an ERP manages information at an accounting and administrative level, the WMS acts directly on logistical operations in real time, ensuring inventory accuracy, optimizing locations, accelerating workflows, and reducing human errors.

A WMS is software designed to manage and optimize all internal warehouse operations: receiving, location, storage, inventory, picking, shipping, and traceability of goods. It allows you to automate processes, reduce errors, and increase productivity.

Adoption is rapid thanks to intuitive interfaces. The WMS reduces repetitive tasks, minimizes errors, and streamlines processes, improving the work environment and safety. It requires initial training and support for the change.

Yes. We adapt the solution to your sector-specific regulatory requirements.

Yes. We analyze your facilities and design integrable solutions.

From partial control (dosing, ventilation) to complete automation with robots, sensors, and traceability.

Beyond total consumption, the system identifies abnormal patterns: equipment outside of schedule, diverted lines, or unexpected peaks. Configure thresholds, generate automatic alerts, and visualize trends to act before consolidating the cost overrun.

Examples: consumption per unit produced, energy cost per line, power factor, or Energy OEE. The software allows you to configure and track them to prioritize actions and close the improvement cycle.

Energy simulation creates scenarios (e.g., increased demand or rising energy prices) to decide in advance. With Geprom’s platform, you can plan consumption, shifts, and loads, avoiding peaks and penalties.

The system records and reports traceable metrics of consumption and emissions, facilitating audits and sustainability initiatives (e.g., ISO 50001) with automated reports.

We provide training and adoption plans for managers, supervisors, and operators. Intuitive interfaces, clear KPIs, and quick wins facilitate involvement and habit changes.

We design flexible systems that allow for reprogramming and future adaptation.

It depends on the weight, volume, environment, and type of flooring. We can help you define it.

Yes. We select safe navigation technologies and configure shared zones.

Beyond total consumption, the system identifies abnormal patterns: equipment outside of schedule, diverted lines, or unexpected peaks. Configure thresholds, generate automatic alerts, and visualize trends to act before consolidating the cost overrun.

Examples: consumption per unit produced, energy cost per line, power factor, or Energy OEE. The software allows you to configure and track them to prioritize actions and close the improvement cycle.

Energy simulation creates scenarios (e.g., increased demand or rising energy prices) to decide in advance. With Geprom’s platform, you can plan consumption, shifts, and loads, avoiding peaks and penalties.

The system records and reports traceable metrics of consumption and emissions, facilitating audits and sustainability initiatives (e.g., ISO 50001) with automated reports.

We provide training and adoption plans for managers, supervisors, and operators. Intuitive interfaces, clear KPIs, and quick wins facilitate involvement and habit changes.

Yes. All our solutions are modular and scalable: you can start with a basic level and expand as your business grows or as operational needs evolve.

The ROI depends on the degree of automation and the operating volume, but it is usually recovered within 2 to 5 years thanks to the reduction of errors, the optimization of space, the savings in operating costs, and the improvement in logistics efficiency.

Yes. It is possible to carry out progressive automation or implement a retrofit of the current systems. We update obsolete equipment, integrate new technologies, and connect the system to your ERP or MES without interrupting operation.

Our systems maximize the use of vertical space and reduce operating aisles. We can apply stacker cranes, high-density warehouses, compact shelving, or vertical warehouses.

It depends on the type of product you handle (pallets, boxes, small components), the volume of operations, the available space, and your logistics objectives. At Geprom, we conduct a preliminary analysis to offer the most efficient and scalable solution, whether it is a Miniload system, stacker cranes, AMRs, or automated conveyors.

From hospitals, hotels, and shopping centers to industries, corporate buildings, and universities. Any organization with significant energy consumption or distributed technical infrastructures can greatly benefit from centralized and automated management.

A BMS helps prevent technical failures, energy inefficiencies, and regulatory compliance issues, reducing operating costs and improving the safety and availability of facilities.

A BMS enables personalized and automatic control of thermal comfort, air quality, and lighting, improving occupant satisfaction and well-being. This has a direct impact on productivity and perception of the environment.

Savings in energy consumption, maintenance costs, and travel can generate a visible ROI in a few months. In addition, penalties for regulatory non-compliance are reduced, and the overall operational efficiency of the building is improved.

While a traditional BMS focuses on controlling facilities, our solution enables intelligent decision-making through advanced analytics, integration with other systems (ERP, SCADA, IoT…), and multi-platform remote access.

Through robust authentication, network segmentation, role-based access control (RBAC), protocol encryption when applicable, and continuous monitoring with incident response.

It allows data sharing between operational and business systems, reduces manual errors, enables predictive analysis, and improves overall plant efficiency.

OT networks are designed for high availability, real-time control, and operational safety. In contrast, IT networks prioritize confidentiality and corporate data integration.

It is reflected in reduced downtime, optimized maintenance, lower risk of security incidents, improved energy efficiency, and increased operational productivity.

Through industrial gateways that translate traditional protocols (Modbus, Profibus, OPC, etc.) to TCP/IP secure and segmented environments.

From hospitals, hotels, and shopping centers to industries, corporate buildings, and universities. Any organization with significant energy consumption or distributed technical infrastructures can greatly benefit from centralized and automated management.

A BMS helps prevent technical failures, energy inefficiencies, and regulatory compliance issues, reducing operating costs and improving the safety and availability of facilities.

A BMS enables personalized and automatic control of thermal comfort, air quality, and lighting, improving occupant satisfaction and well-being. This has a direct impact on productivity and perception of the environment.

Savings in energy consumption, maintenance costs, and travel can generate a visible ROI in a few months. In addition, penalties for regulatory non-compliance are reduced, and the overall operational efficiency of the building is improved.

While a traditional BMS focuses on controlling facilities, our solution enables intelligent decision-making through advanced analytics, integration with other systems (ERP, SCADA, IoT…), and multi-platform remote access.

Yes, we carry out projects throughout the national territory and also in Europe and Latin America. Our team can travel or work remotely according to needs.

Industrial companies in any sector that want to improve their efficiency, reduce costs, automate processes, or prepare for Industry 4.0. We work with SMEs with a vision for growth to large multinationals.

Yes. Unlike other consulting firms, Geprom not only analyzes but also develops and implements the most suitable solutions. We do this with technological independence, based on leading manufacturers or own developments thanks to our internal capabilities.

It depends on the size and complexity of the plant. In general, our diagnosis and action plan projects last between 6 and 18 weeks.

We are agnostic (with alliances with the main manufacturers in the market), we have our own team, a comprehensive plant vision, and real implementation experience. We don’t deliver a PDF: we transform your plant.

It begins with a requirements analysis, followed by design, development, testing, and deployment, always with continuous communication and validation with the client.

Our developments are designed to interoperate with MES, ERP, SCADA, DCS, and other systems, using APIs, connectors, and middleware as needed.

We develop applications on multiple platforms, including web, desktop, mobile, and middleware, to cover all operational needs.

Our developments comply with industrial security and data protection regulations and best practices, guaranteeing a reliable environment.

Yes, we provide technical support, evolutionary maintenance, and updates to ensure proper functioning and adaptation to future changes.

Yes. We design scalable and flexible solutions that evolve with the company.

We provide technical training for a smooth transition and efficient use of the new technologies.

It is usually seen in the short/medium term due to a reduction in operating costs, errors, and time.

Not necessarily. It replaces repetitive or risky tasks, and personnel focus on higher-value functions.

In most cases, yes. We integrate with existing equipment, even older models, through specific communications and interfaces.

An effective MES collects and analyzes production data in real time, allowing you to pinpoint the exact location where a bottleneck is forming. At Geprom, the MES system offers intuitive dashboards and automatic alerts that help you react immediately to inefficiencies, without having to stop the entire plant to “investigate” the source of the problem.

When detailed records do not exist, the first step is to start measuring. An MES like Geprom’s captures accurate production data at all stages, generating key indicators (KPIs) that allow for progressive improvements to be seen. From this data, cost reductions, productivity increases and, ultimately, ROI can be quantified.

One of the biggest challenges of implementing technology in the plant is the cultural barrier. Geprom’s MES solution emphasizes usability, with simple interfaces and specific training for each level of the organization. This ensures that teams understand its value and collaborate from day one.

Beyond simple monitoring, an advanced MES incorporates planning algorithms (APS) that optimize production sequences, adjust schedules, and redistribute resources according to demand or unforeseen events. At Geprom, advanced planning functions are based on real-time data, facilitating immediate adjustment of the production plan.

Many manufacturers fear that an MES system will only work with state-of-the-art machines. However, Geprom’s technology incorporates protocols and connectors that allow legacy machines and new equipment to “speak the same language.” Thanks to this interoperability, you can update your processes without facing a costly total renovation of the equipment.

It begins with a requirements analysis, followed by design, development, testing, and deployment, always with continuous communication and validation with the client.

Our developments are designed to interoperate with MES, ERP, SCADA, DCS, and other systems, using APIs, connectors, and middleware as needed.

We develop applications on multiple platforms, including web, desktop, mobile, and middleware, to cover all operational needs.

Our developments comply with industrial security and data protection regulations and best practices, guaranteeing a reliable environment.

Yes, we provide technical support, evolutionary maintenance, and updates to ensure proper functioning and adaptation to future changes.

Professionals from leading companies in sectors such as automotive, food, pharmaceutical, and consumer goods, among others, participate.

Register using the official form. Our team will evaluate your profile to validate admission into the community.

We support you in the cultural and technological shift through resources, strategic guidance, and an active professional network that shares real experiences.

It can be free or with limited access, depending on the profile of the professional or company. We evaluate each application to preserve the value of the collaborative environment.

Yes. You will have access to specialists in automation, digitization, IIoT, industrial artificial intelligence, among other critical areas.

By combining sensor data with predictive models, the CMMS anticipates failures and schedules interventions before breakdowns occur. It improves equipment availability, reduces unplanned shutdowns, and optimizes maintenance resources.

Implementation is typically divided into: analysis/blueprint, configuration, pilot, and deployment. Many plants perceive improvements in efficiency and failure reduction within a few weeks. Geprom provides end-to-end support to align the system with actual needs.

The CMMS-ERP integration synchronizes inventories, work orders, purchases, and costs. With Geprom, the flow is bidirectional and in real time, preventing stockouts, accelerating replenishment, and improving the financial control of maintenance.

The spare parts module controls locations, minimum stock levels, traceability, and reservations by work order. It updates stock in real time, automates purchase requests, and reduces downtime due to stockouts.

One of the biggest challenges for any industrial company is minimizing unplanned stoppages. Geprom’s CMMS system centralizes asset information, schedules preventive and predictive maintenance, and issues early warnings to prevent critical failures and reduce downtime.

The digital twin operates in real time and connects to your operational data.

It is not mandatory, but integration with MES or SCADA maximizes the value of the digital twin.

Yes. We work with adaptable and interoperable solutions that are compatible with most industrial platforms.

It depends on the complexity of the process; we can start with a limited pilot.

Yes. At Geprom, we are committed to plug & play, flexible, and scalable solutions. Our artificial vision systems integrate natively with PLCs, collaborative robots, MES and ERP systems, as well as other existing machines in the plant. In addition, our engineering team is responsible for the start-up and training of personnel, ensuring a seamless transition and simple maintenance. This ensures that production is not affected and that the system is prepared to grow along with the future needs of the factory.

Each project is adjusted to the level of automation and complexity of the production line. At Geprom, we work with a methodology that includes a prior technical and economic feasibility study, which allows us to precisely define the investment. The ROI is usually achieved in a short period, as the system eliminates unnecessary rejections, reduces line stops, minimizes waste, and increases efficiency. Our clients achieve returns on investment in periods ranging from a few months to a maximum of 2 years, depending on the sector and production volume.

At Geprom, we design artificial vision solutions fully adapted to each production process. Our systems can perform quality inspections (surface and dimensional), assembly verification, presence/absence control of parts, code reading, and complete product traceability. Thanks to advanced AI and machine learning algorithms, our equipment not only detects visible defects but also learns and improves over time, ensuring error reduction and greater consistency in production.