Energy Efficiency Software
Energy and power management for large and critical facilities
What is Energy Efficiency Software and What is it for?
Energy Efficiency software is a tool that allows you to measure and analyze the energy consumption that our factory is making, with the aim of optimizing and managing the consumption of light, water, gas, and energy.
Having knowledge of these data results in savings and, at the same time, being more efficient in our energy consumption.
The set of characteristics and functionalities offered by software of this dimension will allow us to supervise and analyze energy consumption, monitor the status of electrical equipment, generate detailed reports, and make informed decisions to improve operational efficiency.
In addition to offering a series of tangible benefits for companies, including the reduction of energy costs, the optimization of equipment maintenance, the improvement of operational efficiency, regulatory compliance, and the mitigation of electrical risks.
At Geprom, we offer a versatile solution that can be used in various sectors, such as buildings, data centers, healthcare centers, industry, and the transportation sector, with a secure, reliable, and efficient energy management system, complying with the regulations required for critical facilities.
It is a scalable solution designed to help companies optimize energy efficiency, improve equipment performance, and ensure electrical safety in their facilities.
Key Functionalities of Energy Efficiency Software
Energy Billing Management
Intelligent energy management, allowing to supervise and optimize energy consumption, which translates into significant financial savings for companies.
Data Analysis
Identify areas of energy inefficiency and take measures to optimize consumption.
Real-Time Monitoring
With real-time monitoring capabilities and advanced analysis, companies can significantly reduce their energy costs.
Predictions and Projections
Continuous monitoring of electrical equipment and data analysis, helping to detect potential problems before they become costly failures.
Energy Simulation and Modeling
Proactive planning and execution of maintenance, which reduces downtime and costs associated with reactive maintenance.
Load Optimization
Detection of bottlenecks to avoid delays, reduce waiting times, and increase responsiveness.
Energy Audits
Regulatory compliance for a safe environment and mitigation of electrical risks.
Documentation
Customized reports to improve decision-making.
Device Management
Intuitive control panels and advanced data analysis.
Benefits of Energy Efficiency Software
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Cost savings
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Emission reduction
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Operational Efficiency
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Promotion of innovation and digital transformation
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Centralized management
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Decision making
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Regulatory compliance
A comprehensive solution for energy efficiency and ISO 50001 compliance
Talk to an expertUse Cases
High Invisible Energy Consumption
Detects energy inefficiencies in real time, such as machines on standby consuming energy or demand peaks that increase the electricity bill without providing productive value.
Multiple Production Lines or Plants
Monitors and compares energy consumption by line, machine, or work center, allowing informed decisions to redistribute loads and reduce energy waste.
High or Uncontrolled Energy Costs
Associates energy consumption with specific production orders to identify which products or processes generate higher costs and take corrective actions.
Critical Equipment at Risk of Failure
Launches predictive maintenance alerts in the event of anomalous behavior (such as overheating or out-of-range consumption), avoiding unexpected shutdowns and extending the useful life of assets.
Sustainability Goals or ISO 50001 Certifications
Centralizes all energy data in automated and traceable reports, facilitating audits and helping to comply with environmental and regulatory standards.
Related Solutions and Services
MES – Manufacturing Execution System
Geprom’s MES is designed to act as the central hub of industrial operations, integrating with automation systems (SCADA, PLC), business systems (ERP), and support systems (quality, maintenance, logistics). Its modular architecture allows flexible scaling, from data capture to complete traceability.
- Native integration with SCADA/DCS for real-time data capture
- Connection with ERP for orders, stocks, and reporting
- Interoperability with quality, traceability, CMMS, and WMS modules
- Validation in SAP, Microsoft, SAGE, etc. environments
- Multi-site and multi-plant architecture
SCADA – Supervisory Control and Data Acquisition
Integration with PLC, MES, DCS and ERP
Total supervision and basis for industrial digitalization
Geprom’s SCADA system connects with plant devices (PLCs, sensors, actuators) and feeds data to systems such as MES or ERP. It is the basis of real-time supervision and a key pillar for the deployment of MOM architectures.
- Direct communication with PLCs and DCS
- Synchronization with MES for recipe control, alarms, and OEE
- Export of historical data to ERP or BI
- Flexibility to connect to existing sensors, HMI interfaces, and control systems
Industrial Control Tower
Integration with all MOM, ERP, IoT systems and BI platforms
Centralized command center for global decision-making
Geprom’s industrial control tower collects data from MES, SCADA, ERP, and IoT sensors to offer a unified view of the entire factory or group of plants. It is the top layer of operational intelligence, ideal for multi-plant environments and distributed processes.
- Integration with MES, SCADA, ERP, IoT, sensors, and external devices
- Creation of personalized dashboards, accessible from any device
- Real-time decision-making based on cross-referenced data
- Global orchestration of processes, plants, and systems
- Automation of decisions based on operational rules
QMS – Advanced Quality Management Software
Integration with MES, ERP and inspection systems
Connected quality control and total traceability
QMS connects with MES and ERP to ensure a continuous flow of data between production, quality, and business. In addition, it integrates with LIMS systems, measurement and vision devices, capturing key parameters in real time to ensure product and process conformity.
- Direct interface with MES to activate automatic controls
- Synchronization with ERP for document and batch management
- Integration with sensors, scales, artificial vision, SCADA
- Compatible with ISO, FDA 21 CFR Part 11 standards
- Connectivity with laboratory systems (LIMS)
WMS – Warehouse Management System
Integration with ERP, MES and IoT devices
Logistics and production synchronized in real time
Geprom’s WMS system integrates with the ERP to manage orders, stocks, and work orders, and with the MES to coordinate entries, consumption, and returns. In addition, it connects with sensors, RFID labels, and logistics automation technologies (robots, AGVs, automatic shelving).
- Connection with MES for operational traceability and production orders
- Integration with ERP for logistics and finance
- Interoperability with RFID, barcodes, NFC, AGVs
- Advanced management of picking, returns, cross-docking
- Total logistics visibility from plant to dispatch
CMMS – Computerized Maintenance Management System
Integration with MES, ERP, WMS and IoT devices
Connected maintenance for a more efficient factory
Geprom’s GeTag CMMS software integrates in real time with MES, WMS, and ERP to consolidate all information related to assets, maintenance, parts, and resources. Its open architecture allows the incorporation of predictive maintenance technologies and advanced analytics.
- Connection with ERP for purchases, stocks, costs, and planning
- Integration with MES for planning productive maintenance
- Synchronization with WMS for parts, technical warehouse, and spare parts
- Connectivity with sensors, IoT, NFC/RFID tags
- Prepared for predictive maintenance and advanced analytics
APS – Advanced Planning and Scheduling
Integration with other systems (ERP, MES, SCADA, QMS, WMS)
Global vision and optimized production scheduling
Geprom’s APS system allows you to plan and sequence manufacturing orders considering the actual plant capacity and the restrictions of materials, machines, and personnel. Its integration with ERP, MES, and other industrial systems ensures dynamic, accurate planning aligned with the operation.
- Bidirectional connection with ERP (SAP, Dynamics, Oracle, SAGE, etc.)
- Real-time synchronization with MES for production execution
- Simulation of digital twin productive scenarios
- Flexible programming in multi-line and multi-plant environments
- Resource optimization and bottleneck reduction
SCM – Supply Chain Management
Integration with other systems (ERP, MES, APS, WMS, external suppliers)
Total control and end-to-end traceability
Geprom’s SCM system comprehensively coordinates the supply chain, from demand forecasting to final delivery. Its integration capability with ERP, MES, APS, and supplier platforms enables agile, transparent, and efficient management of the entire logistics network.
- Bidirectional connection with ERP (SAP, Dynamics, Oracle, etc.)
- Multisite and multi-logistics center cross-planning
- Simulation of digital twin logistics scenarios
- Inventory optimization and overstock reduction
- Shared visibility with suppliers and subcontractors
Success Stories
Our Clients
What our Clients Say
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“Este proyecto es un gran paso en la evolución de nuestras operaciones en planta hacia un modelo más conectado, flexible y preparado para la Industria 4.0. La colaboración con Telefónica Tech nos permite integrar tecnología avanzada y sentar las bases para futuros desarrollos, reforzando nuestra eficiencia operativa y nuestro liderazgo industrial.”
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“This project is a commitment to innovation that will allow us to evolve our business and thus guarantee the authenticity and quality of our tobacco. With Telefónica Tech’s traceability solution, we comply with European regulations on tobacco products and achieve comprehensive control and monitoring.”
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“The digital transformation project that we are starting aims to improve each and every one of the company’s processes, adapting to the new technological environments to achieve the highest level of effectiveness and efficiency at the Fini Company”
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“Measuring, controlling, and reducing the costs of bottling and storage processes is our challenge in a highly competitive environment with companies in the sector and declining consumption in all markets. Decisions regarding both processes, along with those related to quality, must be precise to offer the best service, and thus differentiate ourselves from our competitors.”
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“The IoT4DigitalTwin project, developed in consortium with Geprom and Gefasoft, has allowed us to incorporate the most advanced technologies of Industry 4.0, is bearing fruit, and represents an advance in boosting our competitiveness and efficiency.”
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“With the collaboration of Geprom and its GeTag platform, we have boosted the efficiency of our processes by centralizing business information and improving the customer service we offer.”
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“Through the technology consulting sessions, they outlined the implementation of Industry 4.0, indicating not only the areas for improvement that we were seeking, but also other improvements that will help us enhance our production and our work system.”
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“Proactively deploying a pilot test of the MES Objective system allowed us to verify the reduction of unnecessary costs to a minimum and allowed us to assess the investment in detail.”
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“Objective’s technical support service demonstrates its excellent knowledge time and again, available 24 hours a day”
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“In MES, master data can be fantastically integrated with production lines to eliminate paper on the factory floor. Furthermore, always having the correct data available is a necessity in our sector.”
our Partners
The Digital Maturity Pyramid
What Level of Digital Maturity Does this Product Cover?
PME is located in Level 3 of the pyramid: it provides the plant with real-time management, energy traceability, and data-driven decision making. It is the point at which energy ceases to be “measured” to be governed: integration of meters and electrical equipment, alarms and thresholds, KPIs by line/order, automatic reports for ISO 50001 and demand control.
What does it bring you from day one?
- End-to-end energy traceability and reporting ready for audit.
- Proactive alerts for anomalous consumption and demand peaks.
- Prioritization of actions with Energy KPIs and Energy OEE.
- Agile integration with MES/SCADA/ERP/CMMS/QMS for a unified view of operations and energy
Get your Questions Answered
Frequently Asked Questions
Reduced costs, greater operational stability, and an improved brand image. With analytics and automatic reports, savings and traceability become evident within weeks.
Beyond total consumption, the system identifies abnormal patterns: equipment outside of schedule, diverted lines, or unexpected peaks. Configure thresholds, generate automatic alerts, and visualize trends to act before consolidating the cost overrun.
Examples: consumption per unit produced, energy cost per line, power factor, or Energy OEE. The software allows you to configure and track them to prioritize actions and close the improvement cycle.
Still Have Doubts?
Still have questions? Contact us and our team will be happy to help.
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