HiperSCADA: the Evolution of Traditional SCADA
Much more than supervision and control. A comprehensive platform for industrial orchestration, with advanced analytics, unlimited scalability, and intelligence for the industry of the future.
Why HiperSCADA is Different
While a conventional SCADA is limited to supervising and controlling,
HiperSCADA goes further:
- It integrates IoT, Big Data, AI, and Cloud for a predictive and prescriptive vision.
- It connects the entire value chain: production, maintenance, quality, and energy.
- Designed for Industry 4.0 and 5.0, with a focus on efficiency, flexibility, and sustainability.
Advanced Modules and Functionalities
Intelligent Monitoring and Control
Real-time monitoring with predictive algorithms.
Advanced Data Analytics (Big Data & AI)
Dynamic dashboards, live KPIs, and predictive maintenance.
Universal Connectivity
Supports multiple protocols, integrates OT with IT, connects with ERP, MES, and cloud systems.
Unlimited Scalability
From a pilot plant to global corporations with hundreds of assets.
Proactive Alarm Management
Intelligent prioritization and automatic incident analysis.
Multiplatform and Secure Access
Responsive web interface, encrypted remote access, and multi-user support.
Key Benefits
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Global real-time view of the entire industrial operation.
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Prediction and prevention of failures before they occur.
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Continuous optimization of energy and production costs.
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Scalability and flexibility to adapt to growth.
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Greater profitability thanks to the integration of data and processes.
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Sustainability: intelligent use of resources and reduction of environmental footprint.
Boost the profitability and intelligent control of your plant
Talk to an expertUse Cases
HiperSCADA is designed for organizations looking to go beyond basic control, adapting to highly demanding sectors:
Automotive and Advanced Manufacturing
HiperSCADA guarantees total traceability, real-time control, and predictive maintenance to ensure quality, reduce downtime, and optimize production in highly competitive environments.
Pharmaceutical and Biotechnology
Complies with critical regulations such as GMP or FDA with a robust system that ensures data integrity, environmental control, and validated processes for maximum safety and efficiency.
Renewable Energy and Utilities
Supervises distributed assets, optimizes the use of resources, and anticipates incidents with predictive analytics that drives efficiency and sustainability in energy plants and service networks.
Intelligent Agro-industry
Integrates IoT sensors and advanced analytics to improve traceability, control the supply chain, and optimize water, energy, and fertilizer consumption.
Petrochemical and Mining
HiperSCADA connects critical operations with high availability, prioritizes safety, and maximizes asset performance in complex and high-risk environments.
Related Solutions and Services
SCADA – Supervisory Control and Data Acquisition
Integration with PLC, MES, DCS, and ERP
Total supervision and base for industrial digitization
Geprom’s SCADA system connects with plant devices (PLCs, sensors, actuators) and feeds data to systems such as MES or ERP. It is the basis of real-time supervision and a key pillar for the deployment of MOM architectures.
- Direct communication with PLCs and DCS
- Synchronization with MES for recipe control, alarms, and OEE
- Export of historical data to ERP or BI
- Flexibility to connect to existing sensors, HMI interfaces, and control systems
Energy Efficiency Software
Integration with CMMS, MES, SCADA, and electrical devices
Connected, supervised, and optimized energy in real time
Geprom’s energy efficiency software integrates with the rest of the plant architecture to provide a complete view of consumption. It connects with SCADA to acquire electrical data, with CMMS to optimize maintenance, and with MES to correlate consumption with productivity.
- Captures data from SCADA and electrical sensors
- Crosses energy consumption with OEE, batches, or shifts via MES
- Integration with CMMS for predictive energy maintenance
- Compatible with ISO audits and industrial energy regulations
Industrial Control Tower
Integration with all MOM, ERP, IoT systems, and BI platforms
Centralized command center for global decision-making
Geprom’s industrial control tower collects data from MES, SCADA, ERP, and IoT sensors to provide a unified view of the entire factory or group of plants. It is the top layer of operational intelligence, ideal for multi-plant environments and distributed processes.
- Integration with MES, SCADA, ERP, IoT, sensors, and external devices
- Creation of personalized dashboards, accessible from any device
- Real-time decision-making based on cross-referenced data
- Global orchestration of processes, plants, and systems
- Automation of decisions based on operational rules
QMS – Advanced Quality Management Software
Integration with MES, ERP, and inspection systems
Connected quality control and total traceability
QMS connects with MES and ERP to ensure a continuous flow of data between production, quality, and business. In addition, it integrates with LIMS systems, measuring devices, and artificial vision, capturing key parameters in real time to ensure product and process conformity.
- Direct interface with MES to activate automatic controls
- Synchronization with ERP for document and batch management
- Integration with sensors, scales, artificial vision, SCADA
- Compatible with ISO, FDA 21 CFR Part 11 standards
- Connectivity with laboratory systems (LIMS)
WMS – Warehouse Management System
Integration with ERP, MES, and IoT devices
Logistics and production synchronized in real time
Geprom’s WMS system integrates with the ERP to manage orders, stocks, and work orders, and with the MES to coordinate inputs, consumption, and returns. In addition, it connects with sensors, RFID tags, and logistics automation technologies (robots, AGVs, automatic shelving).
- Connection with MES for operational traceability and production orders
- Integration with ERP for logistics and finance
- Interoperability with RFID, barcodes, NFC, AGVs
- Advanced management of picking, returns, cross-docking
- Total logistics visibility from plant to dispatch
CMMS – Computerized Maintenance Management System
Integration with MES, ERP, WMS and IoT devices
Connected maintenance for a more efficient factory
Geprom’s GeTag CMMS software integrates in real time with MES, WMS and ERP to consolidate all information related to assets, maintenance, parts and resources. Its open architecture allows the incorporation of predictive maintenance technologies and advanced analytics.
- Connection with ERP for purchases, stocks, costs and planning
- Integration with MES for planning productive maintenance
- Synchronization with WMS for parts, technical warehouse and spare parts
- Connectivity with sensors, IoT, NFC/RFID tags
- Prepared for predictive maintenance and advanced analytics
APS – Advanced Planning and Scheduling
Integration with other systems (ERP, MES, SCADA, QMS, WMS)
Global vision and optimized production scheduling
Geprom’s APS system allows you to plan and sequence manufacturing orders considering the actual plant capacity and the restrictions of materials, machines, and personnel. Its integration with ERP, MES, and other industrial systems ensures dynamic, accurate planning aligned with the operation.
- Bidirectional connection with ERP (SAP, Dynamics, Oracle, SAGE, etc.)
- Real-time synchronization with MES for production execution
- Simulation of productive digital twin type scenarios
- Flexible programming in multiline and multiplant environments
- Resource optimization and bottleneck reduction
SCM – Supply Chain Management
Integration with other systems (ERP, MES, APS, WMS, external suppliers)
Total control and end-to-end traceability
Geprom’s SCM system comprehensively coordinates the supply chain, from demand forecasting to final delivery. Its ability to integrate with ERP, MES, APS, and supplier platforms enables agile, transparent, and efficient management of the entire logistics network.
- Bidirectional connection with ERP (SAP, Dynamics, Oracle, etc.)
- Multisite and multi-logistics center cross-planning
- Simulation of digital twin type logistics scenarios
- Inventory optimization and overstock reduction
- Shared visibility with suppliers and subcontractors
Success Stories
Our Clients
What our Clients Say
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“Este proyecto es un gran paso en la evolución de nuestras operaciones en planta hacia un modelo más conectado, flexible y preparado para la Industria 4.0. La colaboración con Telefónica Tech nos permite integrar tecnología avanzada y sentar las bases para futuros desarrollos, reforzando nuestra eficiencia operativa y nuestro liderazgo industrial.”
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“This project is a commitment to innovation that will allow us to evolve our business and thus guarantee the authenticity and quality of our tobacco. With Telefónica Tech’s traceability solution, we comply with European regulations on tobacco products and achieve comprehensive control and monitoring.”
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“The digital transformation project that we are starting aims to improve each and every one of the company’s processes, adapting to the new technological environments to achieve the highest level of effectiveness and efficiency at the Fini Company”
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“Measuring, controlling, and reducing the costs of bottling and storage processes is our challenge in a highly competitive environment with companies in the sector and declining consumption in all markets. Decisions regarding both processes, along with those related to quality, must be precise to offer the best service, and thus differentiate ourselves from our competitors.”
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“The IoT4DigitalTwin project, developed in consortium with Geprom and Gefasoft, has allowed us to incorporate the most advanced technologies of Industry 4.0, is bearing fruit, and represents an advance in boosting our competitiveness and efficiency.”
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“With the collaboration of Geprom and its GeTag platform, we have boosted the efficiency of our processes by centralizing business information and improving the customer service we offer.”
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“Through the technology consulting sessions, they outlined the implementation of Industry 4.0, indicating not only the areas for improvement that we were seeking, but also other improvements that will help us enhance our production and our work system.”
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“Proactively deploying a pilot test of the MES Objective system allowed us to verify the reduction of unnecessary costs to a minimum and allowed us to assess the investment in detail.”
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“Objective’s technical support service demonstrates its excellent knowledge time and again, available 24 hours a day”
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“In MES, master data can be fantastically integrated with production lines to eliminate paper on the factory floor. Furthermore, always having the correct data available is a necessity in our sector.”
Methodology
How to Implement HiperSCADA
Initial Analysis
Process study and definition of objectives.
Custom Design
Modular adaptation to your industry.
Staged Integration
From pilot testing to full integration.
Training and Advanced Support
Team training and 24/7 support.
The Digital Maturity Pyramid
What Level of Digital Maturity Does your Plant Have?
Digital transformation in industry is a structured process that evolves in stages. Our digital maturity pyramid, based on the ISA-95 model, helps you understand how the different factory systems connect, from basic automation to integrated platforms.
Level 4 marks a key advance: the implementation of a HiperSCADA system allows integrating OT and IT, unifying data in real time, applying advanced analytics, and managing the operation in a predictive and scalable way. It is here that factories achieve a global and flexible vision, prepared for Industry 4.0 and 5.0.
Request adviceGet your Questions Answered
Frequently Asked Questions
Yes. The solution allows secure, encrypted remote access with user control. You will be able to view, monitor, and, if authorized, take action from a PC, tablet, or smartphone.
Yes. The architecture is scalable: you can start with one line or process and then connect the entire plant or multiple locations.
It enables early fault detection, remote control, energy savings, and improved decision-making through real-time data and historical records.
Any industry with critical or distributed processes, such as food, automotive, pharmaceutical, chemical, energy, water treatment, or logistics, can benefit. A SCADA system improves efficiency, traceability, and operational control in demanding environments.
Still Have Doubts?
Still have questions? Contact us and our team will be happy to help.
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