MES Objective system integration in Surexport - Geprom

SUREXPORT

Food

Challenge

Control, management and monitoring of the production in real time of all its lines.
Traceability of raw materials and consumption in the unpacking, weighing and packing process.
Optimization of the mechanics, supervision and management of operations in real time between departments, people and processes.
Bi-directional communication between ERP and the control elements of the production line.
Homogenization of the entire OT/IT ecosystem to standardize the manufacturing control process.

Solution

MES Objective system integration.
Complete mass balancing from the beginning of the process to the final product.
Traceability of the fruit from harvesting in the field to delivery to the customer.
Automatic configuration of the line according to the production to be carried out.
Real time control of the line status.
Online production order control.
Historical and current data analysis, OEE andKPIs.
Bi-directional communication with the ERP to automate the flow of information between systems.

Results

Real-time, end-to-end traceability in compliance with audit and regulatory requirements.
Very noticeable reduction in the configuration of scales and line speeds due to automation in the start-up of these devices.
Very considerable reduction of production times due to the obtaining of information in real time and its subsequent automatic communication with the rest of the plant systems.
Automatic determination of the OEE in real time.
A complete view of the production process in time, with full traceability and real-time production control of raw materials and consumption.
Total reliability of the data generated in the processes.