MES Objective system integration in Surexport

SUREXPORT

Food

Challenge

  • Control, management and monitoring of the production in real time of all its lines.
  • Traceability of raw materials and consumption in the unpacking, weighing and packing process.
  • Optimization of the mechanics, supervision and management of operations in real time between departments, people and processes.
  • Bi-directional communication between ERP and the control elements of the production line.
  • Homogenization of the entire OT/IT ecosystem to standardize the manufacturing control process.

Solution

  • MES Objective system integration.
  • Complete mass balancing from the beginning of the process to the final product.
  • Traceability of the fruit from harvesting in the field to delivery to the customer.
  • Automatic configuration of the line according to the production to be carried out.
  • Real time control of the line status.
  • Online production order control.
  • Historical and current data analysis, OEE andKPIs.
  • Bi-directional communication with the ERP to automate the flow of information between systems.

Results

  • Real-time, end-to-end traceability in compliance with audit and regulatory requirements.
  • Very noticeable reduction in the configuration of scales and line speeds due to automation in the start-up of these devices.
  • Very considerable reduction of production times due to the obtaining of information in real time and its subsequent automatic communication with the rest of the plant systems.
  • Automatic determination of the OEE in real time.
  • A complete view of the production process in time, with full traceability and real-time production control of raw materials and consumption.
  • Total reliability of the data generated in the processes.